Candidate should be min 5 years of experience in STAMPING FOR BIW parts. Die design in 3d catia Process Plan/method plan Blank development / Nesting. Stamping feasibility / FCR Exposure in stamping Formability. Estimation of die sizes/welding fix/checking fixture Good exposure in Plate type/casting die construction Hands-on experience on Catia / FTI / Auto cad / Excel More preferable candidates are PG in tooling background.

Qualification: Diploma/Graduate/Post-graduate Experience: Minimum 4yrs and more than 4yrs Candidate should be aminimumof 4 years of experience in STAMPING forBIW parts. Die design in 3d catia Process Plan/method plan Blank development / Nesting. Stamping feasibility / FCR Exposure in stamping Formability. Estimation of die sizes/welding fix/checking fixture Good exposure in Plate type/casting die construction Hands-on experience on Catia / FTI / Auto cad / Excel More preferable candidates are PG in tooling background. Note: Candidates having relevant experience of fewer than 4 yrs do not apply to this position.

Understanding of activity-based costing principles in manufacturing, and automotive manufacturing processes such as machining, casting, forging, stamping, injection molding, welding, metal forming, etc. Continue to develop new cost models for a new product. Ability to work in a cross-functional environment including purchasing, engineering, finance, and manufacturing. Ability to explain gaps between should cost and supplier pricing based on factual data. High level of independent judgment, initiative, creativity, and managing multiple projects. Design to cost initiative with engineering to innovate new lower-cost designs both internally and at our supply base. Continue developing Apriori for cost models for commodities like stamping and plastic. Prepare a manufacturing process plan optimize the process. Drive improvement in cost structure by questioning the status quo by better understanding the manufacturing process, cycle time, true productivity gains, alternate materials, and designs. Implemented piece cost supplier workshop and supplier audit to reduce the overall cost. Zero Base Costing

New Product Development, Process Design. Responsible for cycle time study and capacity calculation. Responsible for the preparation of APQP, FMEA, and Control Plan. Responsible for validation special process and rejection reduction. Cost reduction through alternate source development/ life improvements. Process capability improvement. Low-Cost Automation, KAIZEN. New inquiry drawing study, Operation study Review for manufacturing feasibility. Get quotations from suppliers, Compare, Negotiate, and get approval for new tools also Coordination with customers for their technical requirements. Preparing Development Activity Plan, APQP time plan, Process Flow Diagram (PFD) Tool time plan, Gauges Fixture requirement sheet its Drawings. Preparing quality plan, gauge plan, Conducting Tryout for new Tool, preparing an action plan for NG parameters, and getting tool corrected. Review with the supplier for a new tool and Project Status. Preparing manufacturing stage-wise process drawings documents (PFD, Control Plan) Preparation of prototype samples, and submission to the customer for approval. Preparing PPAP documents and getting PSW signed. Finding the root cause for non-conformities, Preparation of CAPA for the product characteristics or project development failures. Performing on Engineering Change Orders [ECO]. Active participation in meetings at the customer end. Assisting with product process improvement projects. Resolving customer complaints, Preparing CAPA, and 8D Reports against customer complaints. Maintain documentation of records as per IATF-16949-2016. Conducting monthly development review meetings and highlighting delays in projects and taking action to complete the project on time. Maintained 5 ‘S’ in the Department. Conducting new tool tryouts and process validation. Representing the development department in customer, VDA6.3, MSIL, PSA, and IATF-16949-2016 Audit. Good Knowledge of ERP SAP Systems.