Senior / Junior Engineer - NPD - Exp. 5-10 yrs - Pune

<ul> <li>New Product Development, Process Design.</li> <li>Responsible for cycle time study and capacity calculation.</li> <li>Responsible for the preparation of APQP, FMEA, and Control Plan.</li> <li>Responsible for validation special process and rejection reduction.</li> <li>Cost reduction through alternate source development/ life improvements.</li> <li>Process capability improvement.</li> <li>Low-Cost Automation, KAIZEN.</li> <li>New inquiry drawing study, Operation study &amp; Review for manufacturing feasibility.</li> <li>Get quotations from suppliers, Compare, Negotiate, and get approval for new tools also Coordination with customers for their technical requirements.</li> <li>Preparing Development Activity Plan, APQP time plan, Process Flow Diagram (PFD) &amp; Tool time plan, Gauges &amp; Fixture requirement sheet &amp; its Drawings.</li> <li>Preparing quality plan, &nbsp;gauge plan, Conducting Tryout for new Tool, preparing an action plan for NG parameters, and getting tool corrected.</li> <li>Review with the supplier for a new tool and Project Status.</li> <li>Preparing manufacturing stage-wise process drawings &amp; documents (PFD, Control Plan)</li> <li>Preparation of prototype samples, and submission to the customer for approval.</li> <li>Preparing PPAP documents and getting PSW signed.</li> <li>Finding the root cause for non-conformities, Preparation of CAPA for the product characteristics or project development failures.</li> <li>Performing on Engineering Change Orders [ECO].</li> <li>Active participation in meetings at the customer end.</li> <li>Assisting with product &amp; process improvement projects.</li> <li>Resolving customer complaints, Preparing CAPA, and 8D Reports against customer complaints.</li> <li>Maintain documentation of records as per IATF-16949-2016.</li> <li>Conducting monthly development review meetings and highlighting delays in projects and taking action to complete the project on time.</li> <li>Maintained 5 &lsquo;S&rsquo; in the Department.</li> <li>Conducting new tool tryouts and process validation.</li> <li>Representing the development department in customer, VDA6.3, MSIL, PSA, and IATF-16949-2016 &nbsp;Audit.</li> <li>Good Knowledge of ERP &amp; SAP Systems.</li> </ul>