Manufacturing Expert TPEM

<ul> <li>Awareness of battery pack systems / sub-systems.</li> <li>Battery Pack Manufacturing activities cell welding technologies, Tray development, Module development, thermal/ electrical system development,</li> <li>Development of new module technology with suppliers.</li> <li>Benchmarking Manufacturing process, DFMEA, DFA, DFM,</li> <li>Awareness of structural design, CAD and CAE.</li> <li>Awareness of cell technology, BMS development, electrical engineering.</li> <li>Detailed knowledge in various manufacturing process e.g. Casting, Fabrication, Plastics, Tooling developments, W/h, Bus bars, Joining Technology, Extrusion, surface protection technology,</li> </ul> <p><strong>Personal Profile</strong></p> <ul> <li>Education Masters in Mechanical / Production Engineering</li> <li>3 - 5+ Year Experience in development of aggregates / subsystems</li> <li>Should have experience in Pack Development - structures, joining technology, manufacturing process</li> </ul> <p><strong>Skills/ Competencies</strong></p> <ul> <li>Customer Centricity</li> <li>Project Management</li> <li>Driving Execution</li> </ul> <p><strong>Relevant Experience :</strong></p> <ul> <li>Awareness of product development process</li> <li>Awareness of battery pack systems and sub-systems, Knowledge of basic layout / functions inside Battery systems / subsystems</li> <li>Awareness Battery module design process, execute a development programme, benchmarking, participate in reviews, support to Manufacturing strategy development,</li> <li>Experience with suppliers to develop projects independently and lead Pack manufacturing process, work with all stakeholders internal /external. Lead project management,</li> <li>Basic battery pack development, basic knowledge in electrical / mechanical / thermal domains regarding battery pack / module development.</li> <li>Knowledge of battery module engineering module design and development, module aggregates, module configuration and module cooling.</li> <li>Lead Manufacturing study, awareness of structural design, CAE and thermal management.</li> <li>Knows - Basic layout / functions inside Battery systems / subsystem , Battery pack simulation / validation requirements,</li> <li>Detailed knowledge in mechanical structures, casing development, battery pack aggregates, GDT, DVA,</li> <li>Knowledgeable about all manufacturing process, material selection, cell joining technology,</li> <li>Lead Manufacturing activities for battery pack,</li> </ul> <p><strong>Key Responsibilities:</strong></p> <ul> <li>S.N. Key Responsibility Key Tasks Measures</li> <li>1 Pack Manufacturing</li> <li>Lead Manufacturing review Pack / module design development, Pack /module architecture and layout, module to pack integration.</li> <li>Lead manufacturing review for busbars, connectors, mechanical structure, busbar welding, sensor selection and integration.</li> <li>Lead / review with supplier various manufacturing process, material selection, welding process</li> <li>Review concept engineering for module design, thermal system, electrical architecture</li> <li>Create Manufacturing strategy for pack development</li> <li>SPOC for all internal and external stakeholders for project co-ordination and execution.</li> <li>Project documentation RFQ, SOR, TRSO, PDSR, DFMEA, DFA, DFS review and signoff.</li> <li>Assist designer creating RFQ, material , manufacturing process, Support in CAD work during DMU finalization.</li> <li>Support Vehicle proto / production build, build issue resolution and documentation.</li> <li>Support to Indenting and PO formalities.</li> <li>Support Pack Engineering activity for inhouse development.</li> <li>Lead / Support localisation, VA/VE, bench test set-up, infrastructure development,.</li> <li>Support BMS development, Thermal engineering CAE, DVP.</li> <li>Lead cell joining, Structures development, development solutions/ issues,</li> <li>Support to Pack Engineering activity based on manufacturing feedback,</li> <li>Timely completion of project activities as per plan</li> <li>Timely scheduling of project reviews</li> </ul>